Shearing

At Ayurp Engineers, our shearing services deliver precision, efficiency, and reliability for cutting metal sheets to your exact specifications. Powered by our advanced hydraulic sheet metal shearing machine, we provide clean, burr-free cuts with minimal waste, catering to a wide range of industrial needs. From custom prototypes to high-volume production, our shearing process ensures top-quality results every time.

Our Shearing Machine

We utilize a heavy-duty hydraulic sheet metal shearing machine with the following capabilities:

• Capacity: 13 mm thickness x 3000 mm length (mild steel).
• Daily Capacity: 6 MT/day, ideal for both small batches and large-scale projects.
• Key Features:
  • Accurate Clearance Adjustment: Precisely aligned upper and lower blades ensure burr-free shears.
  • Motorized Back Gauge: Easily adjustable for consistent shearing lengths.
  • Adjustable Pressure Relief/Controlling Valve: Optimized for high-tensile (HT) materials.
  • Extra Powerful Clamping Force: Robust holding cylinders secure the material firmly during cutting.

Specs:

Capacity (13mm x 3000mm)

A hydraulic shear capable of shearing 13mm thick mild steel across a 3000mm length requires a robust hydraulic system. Key considerations include:

• Force: The machine must generate sufficient force to overcome the shear strength of the metal. This requires very high hydraulic pressure.
• Blade Gap: The gap between the blades must be precisely adjusted for the 13mm thickness to ensure a clean cut.
• Machine Frame: The frame must be rigid to withstand the high shearing forces and prevent deflection.
• Hydraulic pump and motor: The hydraulic pump and motor need to be sized correctly to provide the required flow rate and pressure.
• Hold down force: The hold down force must be strong enough to prevent the material from moving during the cutting process.

In short, a machine capable of this size cut is considered a heavy duty industrial shear.

How It Works

Our hydraulic shearing process is engineered for precision and durability:

1. The metal sheet is positioned on the machine table using the motorized back gauge for accurate cut lengths.
2. Hold-down cylinders apply powerful clamping force to secure the sheet and prevent movement.
3. The hydraulic system, with its high-pressure pumps and cylinders, drives the upper blade downward, shearing the metal cleanly against the lower blade.
4. The blade returns to its starting position, ready for the next cut.

The machine’s rigid frame withstands high shearing forces, while the precisely adjusted blade gap ensures a clean cut for thicknesses up to 13 mm. The hydraulic pump and motor are sized to deliver the required pressure and flow rate, making this a heavy-duty industrial shear built for performance.

Why Choose Our Shearing Services?

• Superior Precision: Achieve tolerances as tight as 0.1 mm with burr-free edges, thanks to our advanced blade alignment and clearance adjustment.
• High Capacity: Handle sheets up to 13 mm thick and 3000 mm long with ease, supported by a robust hydraulic system.
• Material Versatility: Shear mild steel, stainless steel, aluminum, and high-tensile materials with confidence.
• Efficiency & Speed: With a daily output of 6 MT, we deliver fast turnarounds without compromising quality.
• Cost-Effective Solutions: Minimize waste and optimize production to keep your project within budget.

Our Shearing Capabilities

• Sheet Metal Cutting: Prepare flat sheets for fabrication or assembly with precision.
• Custom Dimensions: Cut materials to your exact size and shape for seamless integration.
• High-Volume Production: Perfect for industries needing consistent, repeatable cuts in large quantities.
• Advanced Technology: Supported by 3D design tools like AutoCAD, SolidWorks, and CATIA for accurate planning and execution.

Applications

Our shearing services support industries such as automotive, construction, manufacturing, and infrastructure. Whether you need structural components, machinery parts, or custom assemblies, Ayurp Engineers delivers durable, high-quality results.

Partner with Us

With our state-of-the-art hydraulic shearing machine and experienced team, Ayurp Engineers is your trusted partner for professional shearing solutions. We collaborate with you to turn your designs into reality with precision and efficiency.

Let’s Bring Your Vision to Life!
Contact us at +91-9898 848394 or email urpit@ayurp.com to discuss your shearing needs. We’re available 24/7 to provide expert support!